I have always been curious about how Berg made their chisels and how they kept their high quality standards.
A while ago, I tried to purchase a display that summarized Berg’s chisel-making process. It was created by someone who sold Berg chisels to distributors and retailers in the US and has a very hand-made look to it. I was unsuccessful in purchasing it, but kept the photos. And although the display only shows and describes part of the story, I still find it interesting.
Here is an overview of the display board. It’s for Berg Shark-O-Lite chisels. I believe that the display dates back to the 1950’s. However, I imagine that the process described here is similar to the one that Berg introduced and refined back in the 1890’s. As you can see, a couple of the sample pieces are missing from the display, plus the typed narrative is missing or illegible on some of the cards below the samples.
Berg bought the best steel stock available and tested it thoroughly. Around 1939, in some of their chisel ads, Berg proudly stated that they bought their high carbon steel from Sandvik. I don’t know how long Sandvik supplied Berg with raw steel stock. It’s unfortunate that the sample piece of stock is missing from the display. I wonder what it looked like?
An intial forging was done to form the chisel blade, including flattening it and establishing the appropriate width. I believe that the steel was heated so it could be shaped and then worked with heavy hammers and/or presses.
The blade then underwent a second forging. I’m not sure about it’s nature, but as stated, “this is essential because the more the steel is worked the tougher the steel becomes giving a longer lasting <?>”.
After the the second forging, the blade was ground to its final shape and dimensions. Then it was hardened in a hot lead bath. E.A. Berg was very particular about this step and constantly monitored and refined it until it was close to perfection. (Being around all of that molten lead may have also contributed to his early demise in 1903, although that’s just speculation on my part.) After the blade was hardened, it was was tempered by immersing it in a cold salt water bath. Both the hardening and the tempering were only done on the lower two-thirds of the blade. That would be the useable length of the blade, while the area above it would be softer and take an imprint easier (e.g. size and logo stamps).
I only have a poor photo of the blade sample and the narrative for this step. The text that is legible appears to read, “… and specialized hydraulically operated equipment is necessitated in order to meet the close tolerances demanded by Eric Anton Berg. The back of the blade is ground and the edge itself is fashioned; the final polishing begins to appear.”
After final shaping, the blade was stamped. The chisel width was stamped on the front of the blade (e.g. 1/2″) and the Berg logo, including the shark, was stamped on the back. Then the final edge was put on the chisel blade and honed by hand by a Berg craftsman. The sample blade is missing from this step, but I assume that it looks very similar to the finished chisel blade shown in the final step, minus the yellow plastic handle.
Once the blade was finished the chisel handle was applied to the tang of the blade. In this case, it was the clear yellow Shark-O-Lite handle made from cellulose acetate. Once done, the chisel was wrapped in rust inhibiting paper and it was ready for final packaging and shipping.
Here’s a closer look at the Shark-O-Lite handle.
This post will likely be expanded and improved as more information arrives. If you have new or better information about this process, please “Leave a Reply” below, or go to the Contact area to send an e-mail.